Industrial Solutions from Brave Controls and Engineering

 

Brave can help you solve a wide variety of problems, but it is always to your benefit to bundle services. For example, a complete integrated controls solutions consisting of design, programming and control panel construction is a better value that simply choosing panel construction. Not only do bundled services save time and money because you are dealing with only one supplier and have just a single point of accountability, it provides continuity with other parts of a given project.

 

 

 

Process, Utilities and Mechanical Food and Beverage Process Systems
Liquid batching
Liquid concentrators
Heat exchangers and HTSTs
Liquid application and coating
Convection dryers (single and multi-   pass, rotary)
Product and material conveying
Bulk material handling and loading and unloading
Batch and continuous cooking
Forming, extruding, flaking and rolling
Continuous weighing and blending
Dust, fines, feed and waste

Piping Systems
Bulk, liquid and gas systems
Bulk unloading of railcar and truck
Utilities design: gas, steam, air, hot water, etc.
Sanitary tubing, high-pressure, pneumatic conveying piping systems
Tank farm to tank batching
Assisted clean systems (ACS) and clean in place (CIP)
Material Conveying and Processing
Product diverters and conveyors
Storage bins and tanks
Bulk and dough mixing systems
Product-forming equipment: extruders, roll forming
Product drying and toasting
Continuous and batch measuring and conveying
Product shaping, forming, cutting
Product fabrication, welding and assembly

Packaging and Distribution Systems
Form fill tube machinery
“Bag in the box” carton making
Bottle, canister and pouch fillers
Shrink wrapping and shrink tunnels
Case-packing machinery
Product bulk tote weigh and fill stations
Code dating and label printing
Case and bundle conveying and distribution
Unit form loading (palletizers and unitizers)
Automated storage and retrieval systems
HVAC, Civil, Structural, Geo-Technical Air Quality Systems
Dust control
Dryer emissions and exhaust
Air flow balancing: room and building air makeup
Fine collection
HVAC and controls
Civil and Structural and Environmental
(Professional partners)
Site research, development and design
Structural analysis and design
Development of structural design specifications for equipment and building components
Electrical Systems System design for support of process and manufacturing controls needs
Programmable Logic Control, Relay logic system, Distributed Network Control system platforms
Control system schematics and loop diagrams
One line power diagrams
Communication architectures and details
Power calculations power factor correction
Factory substation service (46KV, 12.47K, etc.)
MCC and load center power distribution design
NEC/NFPA standards
Bill of Materials and vendor quotes
Specification of field instrumentation and controls
Development of electrical installation and fabrication standards
Development of construction bid packages
Automation Integration Programmable Logic Controllers
Allen Bradley: SLC, PLC5, CLX, Micro-Logix
Siemens

Servo Motion System
Allen Bradley: Sercos, Ultra3000, Kinetix6000
Emerson

PC Based Control
Rockwell Software: Soft-Logix
Entivity Studio and VLC (SteepleChase)
Operator Interfaces
Rockwell Software: RS-View32, RS-View Studio, Panel-View
WonderWare Intouch
 Intellution FixDMACS SCADA
Batching and Reporting Systems
Alarm Logging, Reporting and Notification
 
Control Panel Construction Complete control panel specification, bill of material, design, build and installation for power, controls, HMI Partnered with Kendall Electric, Saginaw Controls, Fastenal, etc. to provide best pricing solutions.
Additional Services Electrical Field Engineering
Research and validation of existing equipment and process performance criteria
Support during development of construction scope, schedule and estimating
Support during construction and equipment installation
Technical and Instrumentation Services
Setup, installation and calibration
Flow meters, density refract meters, transmitters (temperature, pressure, level, lasers, ultrasonic)
Operator and maintenance training (PLC, motion, instrumentation, etc.)
Control panel fabrication
 

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